01
Stage
Tech pack review
We align product intent, target market and specification before production planning begins.
Production Process
A manufacturing rhythm built to keep surprises out.
Every apparel program runs through a clear sequence of approvals, cost checkpoints and quality gates so buyers can scale with more confidence and less inventory risk.
From brief to warehouse
Disciplined planning from sampling through shipment coordination.
Process
The sequence we use to turn a brief into delivered product.
The process is intentionally structured to minimise drift between sample approval, production execution and delivery outcomes.
02
Stage
Product development
Construction, fabric direction and commercial realities are shaped together.
03
Stage
Quantity planning
We map the order size to the right partner mix, timelines and sourcing rhythm.
04
Stage
Sampling
Initial development, review cycles and validation happen before bulk commitment.
05
Stage
Costing
Cost engineering keeps the program grounded without compromising the required quality level.
06
Stage
Order confirmation
Scope, delivery windows and production responsibilities are locked before bulk movement.
07
Stage
Production
Cutting, sewing, branding and finishing move through selected manufacturing partners.
08
Stage
Quality inspection
Checks may include GSM, shrinkage, colour fastness, dimensional stability and compliance reviews.
09
Stage
Packaging and labelling
Folding, pack-outs, barcode labels, cartons and shipment prep are completed to brief.
10
Stage
Export documentation
Commercial paperwork and shipping coordination are prepared for destination market requirements.
11
Stage
Shipment dispatch
Goods move through warehouse and logistics coordination toward the final delivery point.
12
Stage
Customer warehouse delivery
The program closes only when the manufactured order reaches the buyer's destination chain.
Quality Assurance
Every stage has its own quality checkpoints.
Quality is not a single inspection at the end. It is checked at nine points across the process, from raw material receipt through final packing.
1
Yarn & raw material receipt
- Composition — fibre blend verification
- Count — yarn linear density check
- Twist — turns per inch measurement
- Tensile — yarn breaking strength test
- Evenness — mass variation and slub detection
- Contamination — foreign matter and trash clearing
2
Fabric knitting & weaving
- Density — GSM and picks/wales per inch
- Structure — weave or knit pattern validation
- Bowing — horizontal grain line distortion check
- Skewing — weft or course alignment verification
- Barre — continuous loop or stripe defect scan
- Width — edge-to-edge usable fabric measurement
3
Dyeing, printing & wet processing
- Match — spectrophotometer colour calibration
- Metamerism — multi-light source colour shift check
- Bleeding — wet pigment migration test
- Fastness — rubbing, washing and light resistance
- Crocking — dry colour transfer evaluation
- pH — chemical alkalinity and skin-safety check
- Formaldehyde — restricted substance and toxin screening
4
Pre-cut fabric prep & relaxation
- Shrinkage — dimensional stability after washing
- Spirality — knit fabric twisting torque test
- Shading — roll-to-roll and lot-to-lot colour grouping
- Pilling — abrasion surface fuzzing resistance
- Relaxation — tension-free fabric resting measurement
5
Cutting room operations
- Alignment — marker and pattern grainline match
- Precision — plies cut accuracy to template
- Fusing — interlining bond peel-strength test
- Bundling — panel numbering and shade-matching sort
6
Sewing line QA (in-line)
- Tension — stitch balanced thread tightness
- SPI — stitch per inch frequency count
- Symmetry — left-to-right component balance check
- Slippage — seam raw edge pulling resistance
- Puckering — seam line gathering and wrinkling audit
- Attachment — trims pull-test force measurement
7
Washing & post-garment treatment
- Appearance — post-wash styling and hand-feel check
- Bleed — contrast panel dye staining check
- Softness — texture and enzyme wash compliance
8
Finishing & pressing
- Dimensions — spec-sheet size tolerance measurement
- Ironing — crease, burn and shine-mark inspection
- Spotting — oil, dirt and chemical stain removal
9
Final inspection & packing
- Detection — conveyorized needle and metal check
- Labelling — barcode, SKU and size tag match
- AQL — statistical random defect sampling
- Assortment — carton ratio and packing list audit
- Humidity — moisture level mould prevention check
Tech Pack Alignments
Tech pack alignments.
Embroidery
Stitching Vibrant Floral Patterns on Fabric.
Fabric Colour Lab Dips
Fabric colour lab dips.
Planning
Testing a new style before scaling volume?
Weave Tex Worldwide also supports smaller validation runs so brands can test styles, colours and collections before committing to large-scale production.